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Our Production Process Flow

Get Durable, 100% Virgin Material Acrylic Sheets That Solve Warping, Discoloration, And Quality Issues. Fast Delivery And Reliable Performance.
Casting process
Extrusion process
01

Raw material preparation

Select MMA monomer raw materials from global chemical giants such as Mitsubishi, Chimei, and Rohm, and filter and degas to ensure that the raw materials are pure and free of impurities.
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Raw material preparation
02

Heating polymerization

Heat the raw materials to 85℃ for polymerization reaction to form liquid glue, and cool it to 40℃ through gradient to stabilize the glue state.
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Heating polymerization
03

Mold pouring

Pour the glue into the high-precision glass mold imported from the UK. The mold surface has extremely high flatness to ensure the quality of sheet forming.
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Mold pouring
04

Curing molding

Curing is carried out through the intelligent temperature control system of the water bath or drying room. The water bath is suitable for thin plates, and the drying room is suitable for ultra-thick plates. The temperature control is precise.
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Curing molding
05

Demolding

Use German robotic arms for non-destructive demoulding to ensure that the edges of the sheets are smooth and burr-free, and the thickness tolerance is verified in real time by a laser thickness gauge.
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Demolding
06

Surface coating

Cover the surface of the sheet with a protective film to prevent scratches during transportation and processing, and improve the durability of the product.
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Surface coating
07

Packaging and warehousing

Cut and package according to customer needs to ensure that the sheet is not damaged during transportation, and finally put into storage for shipment.
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Packaging and warehousing
01

Raw material pretreatment

Use high-purity PMMA particles, which are dried to ensure that the moisture content of the raw materials is extremely low and avoid bubbles during extrusion.
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Raw-material-pretreatment
02

Melt extrusion

The dried particles are put into a German twin-screw extruder and melted into a uniform fluid in the temperature range of 180-240°C.
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Melt-extrusion
03

Calendering

The molten fluid is calendered by a mirror roller, and the roller surface is smooth to ensure the high gloss effect on the surface of the sheet.
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Calendering
04

Cooling and shaping

The sheet enters the gradient air cooling system and is cooled in sections to eliminate internal stress. At the same time, dynamic water mist cooling is used to inhibit yellowing.
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Cooling-and-shaping
05

Film protection

A protective film is applied to the surface of the sheet to prevent scratches and contamination, ensuring a perfect product appearance.
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Film protection
06

Cutting and packaging

Use Italian CNC equipment for precise cutting to ensure minimal dimensional error, and finally complete packaging in a dust-free workshop.
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Cutting and packaging

Contact Us And You'll Get

Contact Us And You'll Get
Free Customized Solutions Based On Your Needs.
Provide The Most Favorable Discount Price.
Provide Professional Product Knowledge And Skills Training.
We Have Strong Design Capabilities.

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Complete control over products allows us to ensure our customer sreceive the best quality prices and service.

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